Denmark – Danish start-up Continuum has unveiled a world-first method for recycling wind turbine blades into composite building materials. The potential of these “infinitely recyclable” composite panels extends beyond traditional recycling, with applications in home construction and even bullet-proofing.

Continuum’s primary goal is to revolutionize the recycling process of wind turbine blades, addressing the end-of-life challenge these structures pose. The development of composite panels from decommissioned blades aligns with the broader objective of creating a closed-loop, sustainable solution for the wind energy industry.

Co-founder and chief technical officer Reinhard Kessing spearheaded the patented technology, enabling the processing of wind turbine blades up to 22 meters in length and 3.6 meters wide. The environmentally friendly, dry process involves a series of steps, including densification, crushing, and optical sorting, ensuring efficient recycling without compromising environmental sustainability.

Facilities in Europe by 2030

Continuum’s fully automated factories are designed to operate on 100% green energy, establishing them as zero-carbon emitting environments. By utilizing advanced recycling techniques, the company aims to significantly reduce emissions to air, eliminate waste fluids to the ground, and eradicate carbon fuel combustion from the recycling process.

Continuum’s vision extends beyond its initial factory plans. With advanced discussions underway for factories in Denmark, Scotland, and China, the company envisions additional facilities throughout Europe by 2030. The forecasted growth in offshore wind necessitates strategic factory locations, especially near ports for efficient transportation of decommissioned blades.